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Filling Analysis
Evaluate melt-front progression, filling balance, pressure distribution, hesitation, short-shot risk and flow behaviour.
Moldex3D Professional Simulation Service
Predict defects.
Optimise moulding.
Launch with confidence.
Our Mold Flow Analysis service uses Moldex3D Professional to evaluate filling, packing, cooling and warpage behaviour before mould manufacturing. We help product designers, mould makers and injection moulders reduce trials, improve quality and make confident engineering decisions.
Fill + PackFlow behaviour and pressure
CoolCooling efficiency and cycle
WarpFinal deformation prediction
Flow Front ✓ Stable
Pressure 82 MPa
Warpage 1.28 mm
Cycle Optimized
Engineering Analysis Scope
Complete injection moulding simulation
We analyse the complete moulding process and identify risks before tooling changes become expensive. Each study is supported by engineering interpretation and practical recommendations.
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Gate Location Optimization
Compare gate positions and gate designs to improve balanced filling, reduce pressure and control weld-line location.
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Weld Lines & Air Traps
Predict weld-line location, flow-front temperature and air-trap zones that may affect strength, surface finish and venting.
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Packing & Shrinkage
Evaluate gate-freeze time, packing pressure, volumetric shrinkage, sink-mark tendency and flash risk.
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Cooling Analysis
Study cooling-channel performance, mould temperature uniformity, cooling time and conformal cooling effectiveness.
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Warpage Analysis
Predict final part shape, total displacement and warpage causes arising from shrinkage, cooling imbalance and fibre orientation.
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Fibre Orientation
Analyse fibre orientation and anisotropic behaviour for fibre-filled engineering plastics and structural components.
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Hot Runner Evaluation
Review hot-runner balance, pressure loss, temperature history and gate performance for multi-cavity or family moulds.
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Design Recommendations
Receive actionable suggestions covering part design, gate, runner, process parameters, cooling and mould-design improvements.
Simulation Workflow
From CAD model to engineering decision
A structured workflow keeps the study focused, traceable and useful for product and tooling teams.
1
Input Review
3D model, material, machine, mould and process information are reviewed.
2
Model Preparation
Geometry is checked, simplified where required and prepared for simulation.
3
3D Meshing
A suitable 3D mesh is generated for accurate flow, cooling and warpage calculations.
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Simulation
Fill, pack, cool and warp sequences are solved using Moldex3D Professional.
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Review & Report
Results are interpreted and converted into practical design recommendations.
Project Deliverables
Clear results your team can act on
The final report explains not only what the software predicts, but why the issue occurs and which engineering changes should be considered.
✓Filling, pressure and temperature result plots
✓Weld-line, air-trap, sink-mark and shrinkage review
✓Cooling efficiency and cycle-time observations
✓Warpage magnitude and root-cause interpretation
✓Gate, runner, process and cooling recommendations
✓PDF engineering report and Moldex3D viewer file
Filling Time
Pressure Distribution
Volumetric Shrinkage
Total Warpage
Business Benefits
Reduce risk before cutting steel
↓Reduce physical mould trials and rework
✓Improve part quality and process stability
₹Control tooling and manufacturing cost
⚡Shorten development and approval time
Start Your Analysis Project
Send your 3D model.
Send your 3D model.
We will study the moulding risk.
Share the component model, material grade, machine details and expected production conditions. Our team will review the scope and recommend the suitable simulation study.